Aircraft Sheet Metal Mechanic

STS Aviation Group; Newquay; On-site; GBP 30,000 - 45,000; Full time

Job summary

A leading UK-based MRO is seeking an experienced Aircraft Sheet Metal Mechanic to support major structural repairs and modifications on live aircraft in Newquay. This role requires a completed aircraft engineering apprenticeship, ideally five years of experience, and the ability to read and interpret manufacturer drawings. Join a growing organisation dedicated to safety and operational excellence, offering a dynamic work environment where attention to detail is crucial.

Qualifications

• Experience in structural repair and modification of live aircraft.
• Proven ability to implement aircraft modifications.
• Strong attention to detail and ownership of tasks.

Responsibilities

• Perform major structural repairs and aircraft modifications.
• Maintain high workmanship standards in a fast-paced environment.
• Ensure adherence to company and manufacturer procedures.

Skills

Aircraft engineering apprenticeship

Five years of experience with live aircraft

Experience with aircraft modifications

Ability to read manufacturer drawings

Excellent hand skills

Organisational skills

Communication skills

Working knowledge of Microsoft Office

Education

Completed aircraft engineering apprenticeship

Job description

STS Aviation Services is hiring an experienced Aircraft Sheet Metal Mechanic to join our growing UK MRO operation in Newquay. This is an opportunity to play a key role at our Newquay Hangar and be part of the next chapter in STS Aviation Services’ continued growth across the United Kingdom.

Position Overview

As an Aircraft Sheet Metal Mechanic, you will support major structural repair and modification activity on live aircraft, working to exacting standards in a fast‑paced maintenance environment. This role requires precision, ownership of work, and a strong understanding of aircraft structures and manufacturer documentation.

Key Duties and Responsibilities

• Perform all aspects of major structural repairs and aircraft modifications
• Remove major aircraft structural sections while stress jacked
• Work to fine tolerances and maintain high workmanship standards
• Uphold high standards of housekeeping within the hangar environment
• Adhere to all company and manufacturer procedures
• Implement aircraft modifications using approved drawings and procedures

Skills and Abilities

• Completed aircraft engineering apprenticeship within production or live aircraft environments
• Ideally five years of live aircraft and structures experience
• Demonstrable experience within an aircraft modification or production environment
• Experience implementing and carrying out aircraft component modifications
• Proven ability to read and interpret manufacturer drawings and Structural Repair Manuals (SRMs)
• Excellent hand skills and attention to detail
• Takes full ownership and responsibility for assigned tasks
• Strong organisational skills
• Clear and effective communication skills
• Working knowledge of Microsoft Office applications
• Eligible to work and live in the United Kingdom

About STS Aviation Services

STS Aviation Services operates as a leading UK‑based MRO, supporting commercial, military, and special mission aircraft across multiple sites throughout the United Kingdom and Europe. Our teams deliver base maintenance, modifications, structural repairs, and engineering support with a focus on safety, quality, and operational excellence.

By joining STS Aviation Services, you will be part of a growing organisation committed to investing in its people, facilities, and long‑term capability.