Senior Process Engineer

Xaar plc; Godmanchester; On-site; GBP 40,000 - 70,000; Full time

Job summary

A dynamic semiconductor company is seeking a Senior Process Engineer in Godmanchester. The role involves leading the optimisation of manufacturing processes, focusing on wafer processing and MEMS technologies. Ideal candidates should hold a degree in Engineering or a related field and exhibit expertise in process improvement and data analysis. A commitment to continuous improvement and mentoring others is essential. The successful candidate will thrive in a collaborative environment and drive initiatives for both existing and new production lines.

Qualifications

• Deep expertise in manufacturing process development and optimisation.
• Experience with MEMS and wafer-level processing.
• Familiarity with design and process FMEA.

Responsibilities

• Lead the development and optimisation of manufacturing processes.
• Accountable for sustaining production lines and enabling new product introductions.
• Implement measures to reduce variation and improve processes.

Skills

Manufacturing process development and optimisation

Wafer processing technologies

MEMS fabrication processes

Data analysis tools and statistical process control

Root cause analysis

Education

Degree in an Engineering, Physics or related technical discipline

Tools

Python

MATLAB

Job description

Inkjet Innovator. Trusted Partner. Sustainable Future. Xaar is here to create a world where you can print anything you can imagine.

Xaar has defined 5 values which are vital to our business; each represents an area of essential importance to us. Their existence is intended to guide difficult decisions and shape behaviour.

Creative – we push the boundaries of what’s possible

Collaborative – everyone is a partner; we help each other freely and willingly

Innovative – we always strive to constantly improve

Integrity – we deliver on our promises

Passion – we care about our technology, our products, our partners and each other

Purpose of Role:

• To lead the development, optimisation, and support of advanced manufacturing processes, with a strong emphasis on wafer processing, MEMS, and similar microfabrication technologies.
• To be accountable for both sustaining current production lines and enabling the successful industrialisation of new product introductions (NPIs), driving continuous improvement
• To implement in-process measures to reduce variation
• To undertake root cause analysis on manufacturing issues
• To identify and prioritise cost-saving measures
• To propose, risk-assess, implement and validate changes to existing processes

Reporting Relationships

Head of NPI

Key Internal Relationships

• Process Engineers
• Production Supervisors and Team Leaders

Person Specification:

The Senior Process Engineer will have deep expertise in many of the following:

· Manufacturing process development and optimisation

· Wafer processing technologies (e.g. photolithography, dry/wet etching, wafer bonding)

· MEMS fabrication processes (e.g. DRIE, surface/bulk micromachining, sacrificial layer removal)

· Semiconductor manufacturing processes (e.g. PVD, CVD, sputtering, interconnect, assembly)

· Cleanroom manufacturing environments

· Data analysis tools and statistical process control (SPC)

· Leading root cause analysis and corrective action planning (e.g. 8D, FMEA)

In addition, the Senior Process Engineer will:

· Work independently with minimal supervision while mentoring others

· Influence decisions across departments and levels

· Exhibit high levels of initiative, creativity, and problem-solving capability

· Be committed to continuous learning and improvement

Experience and Qualifications

· Degree in an Engineering, Physics or related technical discipline

· Familiarity with design and process FMEA

· Knowledge of metrology tools (e.g. optical profilometry, SEM, microscopy)

· Track record of using failure analysis and statistical tools to improve process capability and reduce defects

· Demonstrated experience delivering robust processes for both new product introductions and established production lines

· Proven industry experience in wafer-level processing, MEMS or other precision microfabrication technologies

· CAD experience for process fixtures or tooling design

· Software skills in Python, MATLAB or similar for data analysis and automation

· Six Sigma Green/Black Belt or equivalent continuous improvement training

· Background in semiconductor or optoelectronic device manufacturing

· Experience in hybrid microelectronic assembly

• Submit your CV and a cover letter stating how you meet the requirements of the vacancy and why you are interested.