HPDC Process Engineer: Lead Casting Excellence

CastAlum Ltd; Welshpool; On-site; GBP 40,000 - 55,000; Full time

Job summary

A leading aluminium die casting company located in Welshpool, UK, is seeking a Process Engineer to lead process-related decisions in the HPDC department. The ideal candidate will have a strong background in high-pressure die casting, proven problem-solving skills, and the ability to guide teams under pressure. Responsibilities include overseeing casting processes, ensuring production quality, and providing technical support. The role offers an opportunity to work in a dynamic and innovative environment.

Benefits

Life insurance

On-site parking

Sick pay

Qualifications

• Strong background in high-pressure die casting in automotive-grade environments.
• Proven experience analysing thermal behaviour and casting defects.
• Strong understanding of metal flow dynamics.

Responsibilities

• Lead process-related decision making across the HPDC department.
• Provide direction to Process Technicians on process adjustments and fault diagnosis.
• Ensure all process changes are controlled, logged, and aligned with engineering standards.

Skills

High-pressure die casting (HPDC)

Analysing shot profiles

Problem-solving

Gating and venting systems

Data-driven decision making

Education

Degree or HNC/HND in Mechanical, Manufacturing, Metallurgy

Tools

Shot monitoring software

SPC analysis tools

Job description

A leading aluminium die casting company located in Welshpool, UK, is seeking a Process Engineer to lead process-related decisions in the HPDC department. The ideal candidate will have a strong background in high-pressure die casting, proven problem-solving skills, and the ability to guide teams under pressure. Responsibilities include overseeing casting processes, ensuring production quality, and providing technical support. The role offers an opportunity to work in a dynamic and innovative environment.